Figure 558

Diagram depicting a type of inversion casting:

1) core pins are inserted into a hollow wax model;

2) the sprue system is fused onto the wax model;

3) the wax model is covered in a refractory investment material;

4) the mold is then heated until dry and all traces of the wax melted and burned out;

5) meanwhile, a simple receptacle that will serve as a crucible is shaped of refractory material; small pieces of bronze and charcoal are placed in the crucible, which is luted to the mold to form an enclosed unit;

6) the mold-crucible is heated until the metal is molten;

7) the mold with its integral crucible is then inverted to allow the liquefied bronze to pour quickly into the mold; the charcoal helps to reduce oxidation;

8) fettling includes breaking off the refractory mold, removing the core pins, and cutting away the sprue system;

9) chasing may consist of polishing, burnishing, and the addition of details as needed; the surface color may also be enhanced with inlays, coating, plating, and/or patination.